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Materscan Series Application
Exceptional near surface resolution
High performance 450V pulser for attenuative materials
Minimum range 1mm, maximum 20 metres
Programmable pulser with ActiveEdge™
Interface trigger for water path compensation
5 KHz PRF suitable for high speed scanning
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Sitescan Application
- Sunlight viewable colour transflective display
- DAC/AWS/DGS/API sizing tools
- Robust, waterproof IP67 case
- Full screen A-scan display
- Up to 16 hour battery life
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Sitescan D Series Application
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Flaw Sizing (DGS/AVG, AWS, API) Optional
Optional advanced flaw sizing techniques include DAC, AVG, API 5UE and AWS standards; ensuring accurate and rapid sizing and reporting or indications. |
DAC
Up to ic points can be used to construct e digital DAC curve, with selectable JIS/ASME and EN 1714 curves. Selected DAC curve acts as
monitor gate for alarm outputs. Gate 1 can be used to measure detect height as either % DAC, DAC÷dB or %Full Screen Height.
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AVG
AVG/DOS software can be contigured tor any transducer and gives accurate sizing of flaws with direct readout of Equivalent netlector Size. The visible ERS curve can be adjusted to display the desired acceptance level and used to trigger the alarm and measurement reading. |
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Advanced Thickness Logging
Thickness measurement is a major application of the Sitescan D series and good data logging tools are essential to productivity. As standard, Sitescan has the capability to store readings in a 2 or 3 dimensional grid format, or download test sequence files from asset management software. In addition to the basic thickness reading, the user can store the A-Scan and user defined notes, or with the B-Scan option, a full B-Scan image. Reviewing readings is easy using the scroll wheel and the USB connection enables fast transfer of data.
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B-Scan
The optional B-scan display function shows the cross section of the material based on its wall thickness. The B-scan has selected update rates from 3 to 10 times per second, and can be stored with the thickness readings and transferred to the PC via SDMS.
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Active Peak
The Active Peak function shows the echo dynamic envelope along with the live A-Scan. This is particularly useful for defect classification in applications such as weld inspections. The peak signal can also be ‘held” as a reference to show the natural reflectors of a part, helping to distinguish defect indications. |
Customisable Menu
The user can configure the menu to only show those functions required, this enables the Sitescan to adapt to the application and level of user.
For example, when thickness checking the DAC and AVG functions can be disabled.
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T-GAGE IV+ and T-GAGE IV DL Application
Corrosion & Pitting Tube & Pipe
Tanks Boilers
Glass: a variety of applications Plastics—polypropylene etc |
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The Alphagage is an A-Scan verification corrosion gauge for use on difficult to measure corroded materials, which often give rise to spurious or erroneous readings when using conventional digital read out thickness meters.
Typical applications are offshore platforms, petro-chemical pipes and vessels, ship surveys and thick attenuative materials such as plastics, GRP and cast iron etc.
Designed with harsh environments in mind, the rugged case is sealed to IP 67 inhibiting moisture ingress from wet weather and high humidity conditions. |
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The BETAGAGE is an affordable yet versatile ultrasonic thickness/corrosion gauge utilising a variety of viewing options to suit the operator and application.
- A-Scan display for verification of flaw/pit.
- Timed B-Scan display for cross-sectional view.
- Large Digits view for simple thickness readout.
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The MICROGAGE II is a simple to use hand-held precision Thickness Gauge designed with the user in mind, producing fast and accurate readings.
The variety of features offered by the MICROGAGE II allows the user to select a quality tool that will exceed their application needs.
The Echo-to-Echo allows the measurement of the thickness of materials without removing paint or coatings.
The plastics version with graphite tip makes the Microgage II/P an ideal tool for plastics manufacturing applications, mouldings and production industries. |
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The Sonagage II is a low-cost Ultrasonic Thickness Gage combining ease of use with advanced features and capabilities. Resolution is 0.01mm (0.001”), allowing accurate measurement of thin sections, and the gage retains last reading and current calibration after switch—off. There is a coupling indicator on the LCD and a low battery warning is also incorporated.
For difficult applications, an externally—accessible gain adjustment control is a valuable feature. An “inch/mm” button allows instant switching between English/Metric measurement.
Calibration is very easy. The transducer is placed on the built—in zero block, and the ‘CAL key is pressed. The "up" and "down" keys adjust the instrument to the zero—block thickness of 6.35mm (0.250”). The same procedure can be used for any other appropriate sample of known thickness. The Sonagage II is also compatible with many other manufacturers’ transducers.
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The STEELGAGE is a low-cost ultrasonic thickness gage which is pre-calibrated for measurement on carbon steels, Microprocessor control combines ease-of-use with stable and accurate measurements. The STEELGAGE retains the last reading after switch-off. A coupling indicator arid low battery warning are shown on the liquid crystal display. The transducer is placed on the zero block with a dab of suitable couplant. The zero key is then pressed and "————" display indicates the instrument is ready for use. Sonatest provide a transducer repair/replacement service minimising the cost of use.
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Where ever coatings are applied, whether for visual and aesthetic grounds, or to prevent corrosion or for functional and mechanical purposes; coating thickness represents one of the essential criteria of quality assessment.
Paintshops and electroplaters for wet and powder coating operations.
Automobile/automobile parts industry for incoming material inspection, during production and for final inspection procedures.
Developmental engineering and expert assessment.
Laboratory and field operations. |
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Soundscan 101 Application
Mechanical Equipment Condition Monitoring/Analysis
- Bearings
- Gearboxes
- Steam traps
- Engines
- Fuel injectors
- Pumps
- Compressors
- Butterfly valves
- Belts/chains/pulleys
Pressure & Vacuum Leak Detection
- Pipelines/hoses/fittings
- Underground pipelines
- Steam traps and lines
- Condensers
- Heat exchanger tubes
- Exhaust/intake manifolds
- Pumps
- Cylinder head gaskets
- Internal cylinder leaks
- Check/control valves
- Valve stems
- Pneumatic control boxes
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Electrical Inspection
- Power transformers
- High voltage insulators
- Ignition systems
- Alternators
- Switches/relays
- Power boxes
- Electric motor
brushes/bushings
- Sparkplugs
Non-Pressurized Vessel Integrity Testing
- Storage tanks
- Pipelines and hoses
- Door /window seals
- Bulkhead/hatch seals
- Gaskets & fittings
- Check /control valves
- Exhaust
- Clean rooms
- Railroad cars
- Airplane cabins
- Automobile truck cabs
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SoundCTRL Application
Preserve.
Record and store signals produced by critical equipment.
Compare.
Recall and contrast recent recordings to a baseline.
Diagnose.
Make smart decisions based upon what you hear and see.
Manage.
Maintain equipment data and condition information.
Report.
Create reports based upon current recordings and component
histories. |
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PowerBeam Application
PowerBeam 300 long-range detector
The PowerBeam 300 continues Sonatest's history of taking the lead in pushing ultrasonic technology to new levels - as was the case with NASA's choice of the Soundscan 101 for use on the International Space Station.
Combining the features of the already proven Soundscan 101* with extended range and sensing capabilities, the PowerBeam 300 provides enhanced ultrasonic detection. |
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Transducer Application
The following Applications Table is a Quick Reference Guide to selecting which transducers may be suitable for your specific application or material that requires testing. This guide can not be absolute or all-inclusive. If your requirements are not listed below please call our sales officers.

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THE MAX: ACCURACY WITH SIMPLICITY
The MAX can measure clamp load, or resulting fastener elongation, very accurately in fasteners of virtually any material from 1 inch to over 20 feet in length.
The measurement is achieved by determining the change in the transit time, of an ultrasonic shock wave along the length of the fastener as the fastener is tightened by any method.
The on-board microcomputer automatically interprets this time measurement to display load, tensile stress, or elongation results in the fastener.
Through use of high speed digital signal processing and automated diagnostics, the MAX minimizes the requirement for extensive operator training.
With built in data recordation, reporting through RS232 and analog interface, the MAX offers easy-to-use, reliable solutions for difficult bolting problems. |
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THOR is a full function A-Scan thickness gauge with a wide variety of modes and features for extra versatility.
The tone-burst style pulser provides THOR with enough strength for the most difficult high penetration applications.
The A-Scan display options and dual gates enable THOR to be optimized for multi-mode thru paint requirements.
The full feature lockout disables the A-Scan features and allows THOR to be used as a simple digital thickness gauge.
THOR has 25 manufacturer defined setups that can be edited by the user. This features allows complete control to create custom setups for specific applications.
THOR is equipped with an alphanumeric data logger for reporting purposes. You can store 1000 pages of data each consisting of a main cell reading, 16 sub readings, a waveform display, and 2 lines of comments.
THOR also comes complete with our DakView2 Windows® PC software for transferring data to and from a PC.
THOR comes as a complete kit, ready to use, and is backed by a 2 year limited warranty. |
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DEDICATED SYSTEM FOR AUTOMATIC, IN-LINE NODULARITY CONTROL OF CAST IRON COMPONENTS
Autoscan 2400 is a state of the art digital ultrasonic nodularity control system for industrial application in the cast iron industry, uniquely offering the dry coupled ultrasonic measurement capability. The system is suitable for manual or in-line spot testing of components of known thickness. This is achieved by using a customised transducer and delay line.
Autoscan 2400 combines all the functionality of an outstanding flaw detector together with specific add-ins customised for the application. The system can therefore meet the requirements for any set up, with live A-scan signal presentation and direct reading of acoustic velocity. Alarm and value analog output allows integration into a variety of in-line systems for automatic control through a choice of different communications methodologies. |
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THE ULTRASONIC INSPECTION
CYCLOPS performs CONVENTIONAL ultrasonic spot weld inspection, in automatic mode and with dry contact probes.
The ultrasonic evaluation of spot welds is determined by the measurement of the distance between back-wall echoes, the differences of back-wall echoes attenuation rates and the presence and relative amplitudes of intermediate echoes.
The transducer has been designed and manufactured specifically for the CYCLOPS application to include an interchangeable spherical rubber delay for extra flexibility and added durability.
This unique innovation in transducer delay line technology offers a range of inspections with a single transducer. Differing material thickness of welded parts and weld diameters can be accommodated. This system is less likely to be affected by weld plane inclinations relative to the transducer position. Transducers utilise dry coupling (no oil or grease) and can be used for around 20,000 inspections in normal operating conditions.
CYCLOPS utilises artificial vision technology to identify the spot weld and direct the ultrasonic transducer to the centre of the weld with high precision.
The ultrasonic transducer is fixed to the manipulator's “wrist” and moves through both x and y direction planes. CYCLOPS will sweep through all of the possible angles through the two planes until a suitable signal is received that will provide a precise and proper evaluation of the weld. CYCLOPS can be programmed to inspect a sequence of welds. A real-time evaluation of the weld position and shape is simultaneously performed. |
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PT. Multi Kharisma Perkasa - NDT Indonesia
JL. Abdullah Syafiie No.3 Jakarta 12840 Indonesia
Phone: +62 21 8298488, 8304430, 8354351-54
Fax: +62 21 8297051, 8292120
Email: mkpndt@cbn.net.id, mkpndt@ndtindonesia.com
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